Introduction of Ferrocement
Important Point
- The construction cost of the homes and the price of the building materials are rising day by day. It is very difficult for a common man to construct an affordable home.
- The demand for affordable housing is increasing day by day.
- The only solution to this problem is to use Ferroconcrete Technology in the Construction Industry.
- Ferrocement can be used as an alternative to the reinforced cement concrete.
- In the Ferro-cement construction, the wire mesh is used, due to which there is a strong bond formation between cement mortar and the meshes.
- Ferrocement is a homogeneous structure which has more Tensile strength and compressive strength as compared to Reinforced cement concrete.
- In this article, you will get to know about the ferroconcrete definition, properties of Ferrocement, the process of Ferrocement Construction, Advantages and Disadvantages of Ferrocement and the uses of Ferrocement in the construction.
What Is Ferrocement?
- Ferrocement is a composite material which is prepared by using closely spaced one or multiple layers of the meshes and small diameter of rods.
- The ferrocement was developed by the P.L. Nervi, a famous Italian architect in the year 1940. Ferrocement construction is a type of thin wall which is made up of reinforced concrete.
- Ferrocement is an innovative construction material which is readily available because of Its easy construction method it is suitable for construction of various structures.
- The construction of the Ferrocement is generally done by hydraulic cement. The Ferrocement construction has higher strength because of the high cement content. No shuttering is required to cast ferrocement elements.
- There are higher chances of developing shrinkage cracks in the ferrocement because it is made up of water with higher cement content.
- It is necessary that a minimum of 7 days of curing should be done to the ferrocement components to avoid the shrinkage cracks.
- The performance of the Ferro-cement concrete structures depends upon the properties of the reinforcing mesh which is used in the construction.
Properties of Ferrocement
- Ferrocement is a Highly versatile construction material which has different engineering properties such as toughness, strength, fatigue resistance, impact resistance and cracks resistance etc.
- Ferrocement is a very durable, cheap and versatile material used in the construction.
- Ferrocement has less shrinkage and low weight.
- The ferrocement has better impact resistance and punching shear resistance.
- Ferrocement undergoes larger formation before any type of cracks or deflection happens.
- The ferrocement behaves as a homogeneous elastic material within a specific loading limit.
- The ultimate Tensile strength of the ferrocement concrete is up to 34 MPa.
- The modulus of rupture of Ferrocement is up to 55 MPa.
- The Compressive strength of Ferrocement ranges from 28 MPa to 69 MPa.
- Strength of the Ferrocement depends on the quality of the meshes and the quantity of reinforcing bars which are used in the construction.
Process of Ferrocement Construction
- Fabricating the Skeletal Framing System
- Applying the Reinforcement Rods and Meshes
- Plaster to the Structure
- Curing
Step 1. Fabricating the Skeletal Framing System
The fabrication is done as per the required shape and size.
Step 2. Applying the Reinforcement Rods and Meshes
Reinforcement which is used in the ferrocement consists of several layers of relatively fine wire mesh which is packed together with or without the reinforced Steel bars.
In the ferrocement construction, the cement Matrix does not crack because all the cracking forces are taken up by the wire mesh reinforcement.
Different types of meshes are available in the market. The commonly used types of wire measures are hexagonal wire mesh, expanded metal mesh and three-dimensional meshes.
Step 3. Plaster to the Structure
In the ferrocement construction, the plastering is done by the mortar and penetration on to the mesh. The mortar is applied in the mesh reinforcement either by the hand or shot through a spray gun. Ferrocement is applied with pressure over the chicken mesh.
It is very necessary that the whole reinforcement mesh should be covered by the ferrocement otherwise there may be chances of corrosion.
Step 4. Curing
Curing is one of the most important parts which provides strength to the structure. It is necessary that the ferrocement components should be a cure for a minimum of 7 days.
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Advantages of Ferrocement
There are different advantages of Ferro cement which are listed below
- Ferrocement is the Best suitable material for the construction of precast units which are easy to transport from one place to another place.
- The construction process of Ferrocement is simple and does not require highly skilled labours.
- Elimination of the formwork for the construction if possible with the use of ferrocement.
- Ferrocement has good fire resistance and impermeability.
- The use of Ferrocement in the construction provides a 30% decrease in the dead load of the structure and 15% savings in the total Steel required for Construction.
- The structures which are made by the ferrocement have less thickness and leads to a significant decrease in the self-weight of the structure.
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Disadvantages of Ferrocement
The disadvantages of ferrocement are given below
- The number of labours required for the construction of ferrocement structures is very high.
- In the construction of Ferrocement, the preparation of the framework is very difficult and time-consuming task especially binding the mesh and the Steel rods together.
- The construction of the Ferrocement is labour intensive which makes it costlier for the industrial applications.
- The structures which are constructed with the help of cement are susceptible to puncture due to collision with the sharp objects.
- There may be chances of corrosion of the metal mesh on the reinforcing bars due to incomplete cover of mortar on the reinforcement.
- The ferrocement has low ductility and shear strength.
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Uses of Ferrocement
The uses of Ferrocement given are as follows
- Ferrocement is an appropriate material for the boat making.
- Ferrocement is also used in the construction of residential buildings because it saves cement and steel and makes the structure economical.
- Ferro cement is also used in the construction of overhead water tanks for domestic purposes.
- Ferrocement is the best material which is suitable for the construction of benches for garden and parks.
- Ferrocement is also used in the manufacturing of maintenance hole cover.
- Ferrocement is widely used in the maintenance and the repair of the deteriorated structures.
- Ferrocement structures are widely used in rural areas because of its low cost.
- Nowadays Ferrocement is also used in the construction of residential as well as an industrial building.
- Ferrocement is also used in rural energy application which includes biogas digesters, biogas holder incinerators and also panels for collecting solar energy.
- This is the uses of the Ferrocement concrete in the construction of different components.
- The Ferrocement concrete has various unique features due to which it can be used as an alternative for RCC and repair material in the Construction Industry.
Ferrocement Construction
Ferrocement or ferro-cement is a system of construction using reinforced mortar or plaster (lime or cement, sand and water) applied over an “armature” of metal mesh, woven expanded-metal or metal-fibres and closely spaced thin steel rods such as rebar.
Uses of Ferrocement
- Ferrocement is used to construct relatively thin, hard, strong surfaces and structures in many shapes such as hulls for boats, shell roofs, and water tanks.
- Ferrocement originated in the 1840s in France and the Netherlands and is the origin of reinforced concrete.
Properties of Ferrocement
- It’s a type of thin reinforced concrete construction, in which a large amount of small diameter wire meshes uniformly throughout the cross-section.
- Mesh may be metal or suitable material.
- Instead of concrete Portland cement mortar is used.
Ferrocement Tank
Ferrocement consists of a cement-rich mortar reinforced with layers of wire mesh, sometimes with additional plain wire reinforcement for added strength.
Tanks made of ferrocement are used in many countries for the collection and storage of water for drinking, washing, for animal use and irrigation.
Ferrocement Slab Panels
Ferrocement slab panels (FSPs) are thin-walled elements constructed from cement, sand, water and various types of mesh.
Their appropriate strength, hardness, durability and lightness made them distinguished from other thin construction materials
Ferrocement Structures
Ferrocement is a building material composed of cement, sand, water, aggregates and metallic mesh and rods. The metallic mesh can be replaced by jute or wooden or bamboo mesh.
Ferrocement can’t strictly be classified as a sustainable material, but it is highly efficient and cost-effective.
Ferrocement
Ferrocement is a type of thin-wall reinforced concrete commonly constructed of hydraulic-cement mortar reinforced with closely spaced layers of continuous and relatively small wire mesh. The mesh may be made of metallic or other suitable materials.
Ferro Cement Price
Greyish Ferro Cement Slabs, For Construction at Rs 95/cubic feet in Bengaluru | ID: 22351196773.
Ferrocement Building Examples
FerroCement Uses
- Aqueducts,
- Boats.
- Buildings.
- Bus shelters.
- Bridge decks.
- Concrete road repair.
- Factory-built homes.
- Food and water storage containers.
Which Process Is Not Include in Ferro-Cement Construction?
Ferro-cement construction typically involves the use of a thin layer of cement mortar or concrete applied over a layer of steel mesh or other reinforcing material. This combination of cement and steel creates a strong and durable construction material that is used for a wide range of applications, such as building walls, roofs, and water tanks.
The Disadvantages of Ferrocement Is
The number of labour required for the construction of Ferrocement structure is high. Structures built with it are susceptible to puncture due to collision with a sharp object. Metal mesh or reinforcing material corrosion due to incomplete coverage of it by mortar.
Ferrocement Structures
Ferrocement is a composite material made by combining cement mortar with layers of closely spaced, small diameter wire mesh or other reinforcement materials. It is a versatile and durable construction material that has been used for a wide range of structural applications, including building construction, water tanks, boats, and infrastructure such as bridges and culverts.
What is Ferrocement?
Ferrocement is a composite construction material that consists of a thin layer or multiple layers of cement mortar reinforced with closely spaced, small diameter wire mesh or other types of reinforcement materials. It was first developed in the mid-20th century by Italian engineer Pier Luigi Nervi and has since been used worldwide for a variety of construction applications.
Ferrocement Construction
Ferrocement construction is a building technique that uses a composite material consisting of cement mortar and reinforcement in the form of closely spaced wire mesh or other types of mesh. The term “ferrocement” comes from the combination of the words “ferrous” (referring to the iron reinforcement) and “cement”. It was developed in the mid-20th century as a construction method that offers durability, affordability, and versatility in various applications.
The Following Is the Method Used for Construction of Ferrocement Section
The construction methods of ferrocement are skeletal armature method, closed mold method, integral mold method, and open mold method.
Application of Ferrocement
Ferrocement is used for housing, water supply, sanitation, marine, agricultural, rural energy, and permanent formwork structures. Marine application of ferrocement finds use in constructing boats, finishing vessels, barrages, docks, floating buoys and fuel or water tanks.
Disadvantages of Ferrocement
Disadvantages
- Structures made of it can be punctured by collision with pointed objects.
- Corrosion of the reinforcing materials due to the incomplete coverage of metal by mortar.
- It is difficult to fasten to Ferrocement with bolts, screws, welding and nail etc.
- Large no of labors required.
Ferrocement Construction Details
Ferrocement or ferro-cement is a system of construction using reinforced mortar or plaster (lime or cement, sand, and water) applied over an “armature” of metal mesh, woven, expanded metal, or metal-fibers, and closely spaced thin steel rods such as rebar.
The Application of Ferrocement Is
Ferrocement is used to construct relatively thin, hard, strong surfaces and structures in many shapes such as hulls for boats, shell roofs, and water tanks. Ferrocement originated in the 1840s in France and the Netherlands and is the precursor to reinforced concrete.
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