Introduction to Refractory Concrete:
Important Point
The Innovation in the construction material, including heat-resistant concrete, is increasing day by day.
There are various types of concrete are manufactured for various purposes in the construction Industry.
Refractory concrete is one of the special types of concrete which is generally used for the construction of structures that are subjected to extreme temperatures.
Normal concrete cannot withstand at a high temperature and it may disintegrate and collapsed.
Here, In this article, we will be discussing about Refractory Concrete and its Applications and Properties, Advantages and disadvantages of Refractory Concrete.
What Is Refractory Concrete?
Refractory concrete, often referred to as refractory concrete, is a special type of concrete which has a property of handling high temperatures.
Refractory concrete is heat-resistant concrete which can withstand a high temperature.
Refractory concrete is also known as heat-resistant concrete.
The main and primary ingredient, often referred to as refractory cement, which is used for the manufacturing of refractory concrete is high alumina cement or calcium aluminate cement.
Many often wonder, ‘What is refractory cement used for?‘ and the answer lies in its heat-resistant properties.
Refractory concrete adopted when the structure has to be subjected to very high temperatures and it is not possible to use conventional concrete because it may suffer to complete loss of Mechanical properties and physical integrity.
Refractory concrete is used in the construction of the chimneys in the buildings because the chimneys are subjected to a high temperature so that it is necessary to use fire resistance concrete in its construction.
When the concrete is subjected to extremely high temperature it will lead to a decrease in the hydraulic bond due to which there is a reduction in the compressive strength of the concrete.
Also, Read: What Is Mass Concrete?
Properties of Refractory Concrete
The properties, or the refractory concrete meaning, are as follows.
- The Refractory concrete has good compressive strength.
- Refractory concrete can withstand at extreme temperatures without any disintegration.
- Refractory Concrete also has good Tensile strength.
- It also has a very less amount of shrinkage as compared to conventional concrete.
- The specific gravity of refractory concrete ranges between 0 to 3.0.
- The amount of heat of hydration in the refractory concrete is less.
Reinforcement in Refractory Concrete:
Proper care should be taken while applying the Steel bar in refractory concrete, especially when considering the refractory cement mix ratio, because the refractory concrete is exposed to extremely high temperatures.
Due to extreme temperature, it will lose the bond between steel and concrete and there are chances of melting of steel at maximum temperature.
The high temperature can also cause spalling of the concrete and may develop cracks in the concrete due to which the reinforcement in refractory concrete may affect.
If the temperature will increase more than 300 degrees celsius then there will be chances of declination of the bond between steel and concrete.
If the temperature is increased beyond limit then behavior of the reinforcement will change and it will start to melt.
Also, Read: What Is Underwater Concrete?
Application of Refractory Concrete
The application of refractory concrete, including the use of refractory concrete bricks and refractory slab, is as follows.”
- The construction of the chimneys is done with the help of refractory concrete.
- Refractory concrete is also used in the construction of launching pad and station required for a rocket.
- The application of refractory concrete also includes in the construction of fire training areas which consists of wide flat surface areas with fire-resistant rooms.
- Refractory concrete is generally used in the construction of the runway pavements and the concrete pavements which are subjected to high temperatures.
- The refractory concrete is also used for the construction of the nuclear reactor which is subjected to high temperature.
Also, Read: What Is a Concrete Vibrator?
Advantages of Refractory Concrete
There are various advantages of refractory concrete, which is often made using cement refractory, as follows.
- Refractory concrete does not warp during the process of drying and firing.
- Refractory concrete has good compressive strength.
- Refractory concrete is strong and long-lasting.
- Refractory concrete in a world to which stands at extremely high temperatures.
- It can be moulded into any desired shape.
Also, Read: Concrete Release Agent
Disadvantages of Refractory Concrete
There are also some disadvantages of refractory concrete are as follows.
- Refractory concrete may cause harm to the environment as well as human beings.
- The particles of the refractory concrete may cause harm to the human body.
- The refractory concrete has good integrity and air tightness.
Also, Read: Deshuttering Time
Refractory Concrete
Refractory cement uses binding materials with improved thermodynamic properties to reduce the risk of mechanical failure. Fused minerals like aluminum oxide, or alumina, are used to bind coarse aggregate materials and provide superior temperature resistant properties without reducing the formability of the material.
What is Refractory Concrete?
Refractory mortar is a mix of cement, sand, fireclay and, other specialized ingredients such as calcium aluminate. Fireclay is a set of various clays that can resist heat up to 3,000 degrees Fahrenheit.
Refractory Concrete Mix
Portion the materials into a 1:2:2:0.5 ratio so you have 1 parts gravel, 2 parts sand, 2 parts refractory cement and 0.5 parts of the hydrated lime. Follow this ratio regardless of the volume of fireproof concrete you will be making.
Reinforcement in Refractory Concrete:
Refractory concrete is subjected to frequent temperature changes and tensile stress. To ensure long service life under high temperatures and thermal cycling, we recommend the addition of steel fibre reinforcement. The fibres are distributed throughout the concrete to limit the loads resulting from tensile stress.
Properties of Refractory Concrete:
Refractory cements and raw materials differ in terms of cement properties and material features. Cement properties include maximum use temperature, thermal conductivity, modulus of rupture (MOR) or flexural strength, compressive strength, particle or aggregate size, density, and shrinkage
Application of Refractory Concrete:
Concrete capable of retaining its physicomechanical properties within predetermined limits during prolonged exposure to high temperatures. Refractory concrete is used in the construction of thermal units and the foundations of industrial furnaces and other structures subjected to prolonged heating.
Advantages of Refractory Concrete:
It is essential for a cement to fulfill the condition of being durable.
- Strong.
- Long-lasting.
- Able to withstand the highest of temperatures.
- Used in areas of intense heat and fire (because of using asbestos as primary ingredients).
Disadvantages of Refractory Concrete:
Like this post? Share it with your friends!
Suggested Read –
- Plywood Tensile Strength
- Manufactured Sand Concrete
- Does Concrete Have Lime in It
- What Is Workability of Concrete
- Civil Engineering Software | List of Civil Engineering Software | List of Engineering Software
- What Is Sewerage System | Types of Sewerage System | Why We Need a Partially Separate System | How Does a Sewage Treatment Plant Work
- What Is Kelly Ball Test | Test Procedure of Kelly Ball Test | Use of the Kelly Ball | Advantages of Kelly Ball Test | Disadvantages of Kelly Ball Test
- 9 Types of Curing | What Is Curing of Concrete | Why Curing Is Important | Minimum Curing Period for Concrete Cement | How Long Does It Take for Concrete to Dry
- What Is Micropile | Types of Micropile | Common Uses of Micropile | Advantages & Disadvantages of Micropiles | Micropile Vs Typical Pile | How Are Micropiles Installed
Leave a Reply